Manual inspection with image comparison IBV-1080 P
64 bit processor with 2 GB internal memory Full HD resolution (1920 x 1080 pixels) Zoom lens for optimal use of the display area digital management of
patterns easy operation massive tripod
Technical data
| Controller Type |
64 bit Quad Core ARM |
| Internal memory | 2 GB |
| External memory | USB" |
| Interface Operator | Display 2 lines with
20 characters, 5 LEDs, 6 buttons |
| Interface Monitor | HDMI |
| Video recording resolution | 1080 p / Full HD |
| Optical sensor size | 1/2.7" |
| Lens type |
wide angle, zoom (2.8-12 mm)
manual focus and aperture adjustment |
| Working distance and image size |
a= 600 mm
Image 90 x 50 bis 500 x 300 mm
a= 200 mm
Image 50 x 30 bis 200 x 120 mm
|
In SMD series production, the Automatic Optical Inspection (AOI) after the soldering process or the Solder Paste Inspection SPI immediately after solder paste
printing enable a 100 % inspection. However, for sample assemblies or small series, manual visual inspection is required because the programming effort of SPI
and AOI systems is too high. In addition to solder joints, the PCB is checked for the presence, polarity and misalignment of components. The comparison with the
assembly plan or, if already available, with a sample board from the sample cabinet is time-consuming and exhausting and depends on the respective employee. With
the camera system IBV-1080P one can use the characteristic of the human eye to perceive changes fast.
A comparison pattern, also called "Golden Board", is positioned under the camera via stops and the image is saved as a JPG file. Then the specimen is positioned
under the camera. The two images are output alternately on the monitor. For an assembled PCB, it looks to the viewer as if missing components are flashing and
misaligned components are wobbling. However, the method also works for the still unpopulated board and also for boards after solder paste printing. The IBV-1080P
camera system allows images to be stored, i.e. sample board storage can be done electronically, eliminating the need to store samples. Change statuses and defect
images can be easily documented.
For recurring small series, the line release can be done much faster by verifying the correct PCB, by checking the solder paste print and subsequent assembly control. Further fields of application of the IBV-1080P are version comparison of assemblies and assignment of change statuses, incoming inspection of printed circuit boards, outgoing inspection of fully assembled assemblies. The camera system IBV-1080P contributes with simple handling and programming as well as small investment crucially to the quality increase and is in the entire manufacturing process a useful aid for the quality assurance.
| Scope of delivery |
Controller and power supply
2 MP camera (Full-HD)
Tripod to hold camera, monitor and controller
|
| Optionen |
19“-27“ TFT monitor
Foot switch
Lighting
Enclosure
|
